Kawasaki KX65 Motorcycle User Manual


 
ENGINE BOTTOM END/TRANSMISSION 7-7
Crankcase
Crankcase Splitting
Remove the engine (see the Engine Removal/Installation
chapter).
Set the engine on a clean surface while parts are being
removed.
Remove:
Magneto Cover
Output Shaft Sleeve [A] and O-ring [B]
Cylinder Head (see Engine Top End Chapter)
Cylinder (see Engine Top End Chapter)
Piston (see Engine Top End Chapter)
Right Engine Cover (see Engine Right Side Chapter)
Clutch (see Engine Right Side Chapter)
Primary Gear (see Engine Right Side Chapter)
Kickstarter Assembly (see Engine Right Side Chapter)
Kickstarter Idle Gear (see Engine Right Side Chapter)
Gear Set and Neutral Set Levers [A]
Magneto Flywheel and Stator (see Electrical System
Chapter)
Remove the crankcase bolts [A].
Install the crankcase splitting tool [A] and adapter [B] into
the left side of the crankcase. Be certain to screw the tool
in all the way.
Special Tools - Crankcase Splitting Tool Assembly: 57001
-1362
Bearing Puller Adapter: 57001-136
Tighten the bolt on the crankcase splitting tool to split the
crankcase halves.
Once the crankcase is split, remove the crankcase split-
ting tool, and lift off the left crankcase half.