GENERAL INFORMATION 1-9
Periodic Maintenance Chart
The maintenance must be done in accordance with this chart to keep the motorcycle in good running
condition.
FREQUENCY
OPERATION
After
each
race (or
2.5 hr.)
Every
3 races
(or 7.5
hr.)
Every
5 races
(or 12.5
hr.)
Every
10 races
(or 2 5
hr.)
As
required
Clutch - adjust
•
Clutch and friction plates - inspect †
•
R
Throttle cable - adjust
•
Spark plug - clean, gap †
•
R
Air cleaner element - clean
•
Air cleaner element - replace When damaged
Carburetor - inspect/adjust
•
Transmission oil - change
•
Piston and piston ring - clean/inspect †
•
R
Cylinder head, cylinder - inspect
•
Muffler body - clean/inspect †
•
Muffler body packing - change
•
Small end bearing - inspect †
•
R
Kick pedal and shift pedal - clean
•
Exhaust pipe O-ring - replace
•
Engine sprocket - inspect †
•
Coolant - inspect †
•
R
Water hoses, connections - inspect †
•
Reed valve - inspect †
•
Brake adjustment - inspect †
•
Brake pad wear - inspect †
•
Brake fluid level - inspect †
•
Brake fluid - change
Every 2 years
Brake master cylinder cup and dust seal - replace Every 2 years
Brake caliper fluid seal and dust seal - replace Every 2 years
Brake hose - replace Every 4 years
Brake hoses, connections - inspect †
•
Spoke tightness and rim runout - inspect †
•
Drive chain - adjust
•
Drive chain - lubricate
•
Drive chain wear - inspect †
•
Drive chain slipper and guide - replace When damaged
Front fork - inspect/clean
•
Front fork oil - change 1st time after 2 races, then every 5 races
Nuts, bolts, fasteners - inspect †
•
Fuel system - clean
•
Fuel hose - replace Every 4 years