Kawasaki KX65 Motorcycle User Manual

Right Engine Cover
When the release lever [A] is turned to the right [B] lightly,
choose the amount of shims [C] on the clutch pusher [D]
so that the included angle between the release lever [A]
and the line [E] at the right angle to the right engine cover
is approx. 24° [F].
Stick the new right engine cover gasket in position with a
thin layer of grease.
Apply a high temperature grease kick shaft oil seal lips
and kick shaft spline.
Torque the right engine cover bolts and kick shaft mount-
ing bolt.
Torque - Right Engine Cover Bolts: 8.8 N·m (0.90 kgf·m, 78
Kick Pedal Bolt: 12 N·m (1.2 kgf·m, 89 in·lb)
Run the clutch cable and the cooling hoses according to
the Cable, Wire, and Hose Routing section in the General
Information chapter.
Adjust the clutch cable (see this chapter).
Check the clutch release lever angle.
Fill the crankcase with engine oil (see Engine Bottom
End/Transmission chapter).
Fill the engine with coolant (see Cooling System chapter).
Do not remove the clutch release shaft unless it is
absolutely necessary. If removed, you must replace
the oil seal with a new one.
Refer to the cooling system chapter for water pump seal
and water pump bearing removal.