Kawasaki KX65 Motorcycle User Manual


 
ENGINE RIGHT SIDE 5-1
5
Engine Right Side
Table of Contents
Exploded View........................................................................................................................ 5-2
Specifications ......................................................................................................................... 5-4
Clutch Cable........................................................................................................................... 5-5
Clutch Lever Free Play Inspection.................................................................................... 5-5
Free Play Adjustment........................................................................................................ 5-5
Clutch Cable Removal ...................................................................................................... 5-5
Clutch Cable Installation ................................................................................................... 5-6
Clutch Cable Lubrication and Inspection .......................................................................... 5-6
Right Engine Cover ................................................................................................................5-7
Right Engine Cover Removal............................................................................................ 5-7
Engine Right Cover Installation......................................................................................... 5-7
Right Engine Cover Disassembly ..................................................................................... 5-9
Right Engine Cover Assembly .......................................................................................... 5-9
Clutch ..................................................................................................................................... 5-10
Clutch Removal................................................................................................................. 5-10
Clutch Installation..............................................................................................................5-10
Friction and Steel Plates Wear, Damage Inspection......................................................... 5-11
Friction and Steel Plate Warp Inspection.......................................................................... 5-11
Spring Free Length Measurement .................................................................................... 5-12
Friction Plate/Clutch Housing Clearance Inspection......................................................... 5-12
Clutch Hub Spline Inspection............................................................................................ 5-12
External Shift Mechanism....................................................................................................... 5-13
External Shift Mechanism Removal.................................................................................. 5-13
External Shift Mechanism Installation............................................................................... 5-13
External Shift Mechanism Inspection................................................................................ 5-13
Primary Gear .......................................................................................................................... 5-14
Primary Gear Removal ..................................................................................................... 5-14
Primary Gear Installation .................................................................................................. 5-14
Primary Gear Removal (KX65A6F )................................................................................ 5-14
Primary Gear Installation (KX65A6F )............................................................................. 5-14
Kickstarter............................................................................................................................... 5-16
Kickshaft Removal ............................................................................................................ 5-16
Kickshaft Installation ......................................................................................................... 5-16
Kickstarter Assembly Disassembly/Assembly .................................................................. 5-16
Idle Gear Removal............................................................................................................ 5-16
Idle Gear Installation......................................................................................................... 5-16