Kawasaki KX65 Motorcycle User Manual


 
COOLING SYSTEM 3-1
3
Cooling System
Table of Contents
Exploded View........................................................................................................................ 3-2
Specifications ......................................................................................................................... 3-3
Coolant ................................................................................................................................... 3-4
Coolant Level Inspection................................................................................................... 3-4
Coolant Deterioration Inspection....................................................................................... 3-4
Coolant Draining ............................................................................................................... 3-5
Coolant Filling ................................................................................................................... 3-5
Air Bleeding....................................................................................................................... 3-6
Cooling System Pressure Testing..................................................................................... 3-6
Cooling System Flushing .................................................................................................. 3-7
Disassembly and Assembly Precautions................................................................................ 3-8
Water Pump............................................................................................................................ 3-9
Water Pump Cover Removal ............................................................................................ 3-9
Water Pump Cover Installation ........................................................................................ 3-9
Impeller Removal.............................................................................................................. 3-9
Impeller Installation........................................................................................................... 3-9
Impeller Inspection............................................................................................................ 3-9
Water Pump Shaft Removal ............................................................................................. 3-10
Water Pump Shaft Installation .......................................................................................... 3-10
Oil Seal Removal .............................................................................................................. 3-10
Oil Seal Installation ........................................................................................................... 3-10
Radiator.................................................................................................................................. 3-12
Radiator Removal ............................................................................................................. 3-12
Radiator Installation .......................................................................................................... 3-12
Radiator Inspection........................................................................................................... 3-12
Cap Inspection.................................................................................................................. 3-13
Filler Neck Inspection........................................................................................................ 3-13
Water Hoses, Breather Hose Inspection........................................................................... 3-13
Water Hoses, Breather Hose Installation.......................................................................... 3-13