Kawasaki KX65 Motorcycle User Manual


 
3-10 COOLING SYSTEM
Water Pump
Water Pump Shaft Removal
Remove:
Right Engine Cover (see Engine Right Side chapter)
Remove the circlip [A], and pull off the primary gear [B].
Special Tool - Outside Circlip Pliers: 57001-144
KX65A6F :
Remove the primary gear [B] (see Engine Right Side
chapter).
Pull out the water pump shaft [C] toward inside of the right
engine cover.
Water Pump Shaft Installation
To prevent the oil seal lips from peeling, apply a molybde-
num disulfide grease [A] to the water pump shaft [B] and
insert it into the oil seals [C] from the inside of the right
engine cover [D].
CAUTION
Be sure to apply a molybdenum disulfide grease
to the water pump shaft when installing. If it is in-
stalled dry, the seals may wear excessively.
Replace the circlip for the primary gear with a new one.
Special Tool - Outside Circlip Pliers: 57001-144
Instal the impeller and check to see that the impeller turn
freely.
OilSealRemoval
Remove:
Impeller (see this chapter)
Right Engine Cover (see Engine Right Side chapter)
To remove the oil seals. Insert a metal rod into the right
engine cover from the opposite s ide of the impeller, and
tap evenly around the bottom of the seal.
[A] Metal Rod
[B] Oil Seals
[C] Tap
[D] Ball Bearing
Oil Seal Installation
CAUTION
If the oil seal or ball bearing is removed, replace all
of them with new ones at the same time
Be sure to replace the oil seals.