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CRANKSHAFT/TR ANSMISSION 9-29
Transmission
Shift Drum and Fork Installation
•
Install the shift rods [A], noting the groove position. The
rods are identical.
•
Position the one with shortest ears [B] on the drive shaft
and place the pin in the center groove in the shift drum
[C].
○
The t wo forks [D] on the output shaft are identical.
•
Install the forks as shown.
•
Apply a non-permanent locking agent to the threads of
the shift drum bearing holder bolt and screw, and tighten
them.
Torq
ue -
Shif
t Drum Bearing Ho lder Bolt: 13 N·m (1.3 kgf·m,
113 in·lb)
Shift Drum Bearing Holder Screw: 5.4 N·m (0.55
kgf·
m, 48 in·lb)
Shift Drum Disassembly
•
Remove the shift drum (see Shift Drum and Fork Re-
moval).
•
While holding the shift drum with a vise, remove the shift
drum cam holder bolt.
[A] Shift Drum Cam Holder Bolt
[B] Dowel Pin
Shift Drum Assembly
•
Be sure to install the dowel pin.
•
Apply a non-permanent locking agent to the threads of
the s hift drum cam holder bolt, and tighten it.
Torque - Shift Drum Cam Holder Bolt: 12 N·m (1.2 kgf·m,
104 in·lb)
Shift Fork Bending
•
Visually inspect the shift forks, and replace any fork that is
bent. A bent fork could cause difficulty in shifting, or allow
the transmission to jump out of gear when under power.
90° [A]