Kawasaki Z1000 Motorcycle User Manual


 
COOLING SYSTEM 4-1
4
Cooling System
Table of C ontents
Exploded View........................................................................................................................ 4-2
Coolant Flow Chart................................................................................................................. 4-4
Specifications ......................................................................................................................... 4-6
Special Tool ............................................................................................................................ 4-7
Coolant ................................................................................................................................... 4-8
Coolant Deterioration Inspection....................................................................................... 4-8
Coolant Level Inspection................................................................................................... 4-8
Coolant Draining ............................................................................................................... 4-8
Coolant Filling ................................................................................................................... 4-8
Pressure Testing ............................................................................................................... 4-9
Cooling System Flushing .................................................................................................. 4-9
Coolant Reserve Tank Removal/Installation ..................................................................... 4-9
Water Pump............................................................................................................................ 4-10
Water Pump Removal....................................................................................................... 4-10
Water Pump Installation.................................................................................................... 4-10
Water Pump Inspection..................................................................................................... 4-10
Mechanical Seal Replacement ......................................................................................... 4-10
Radiator .................................................................................................................................. 4-12
Radiator Removal ............................................................................................................. 4-12
Radiator Inspection ........................................................................................................... 4-13
Radiator Cap Inspection ................................................................................................... 4-13
Radiator Filler Neck Inspection ......................................................................................... 4-14
Thermostat ............................................................................................................................. 4-15
Thermostat Removal......................................................................................................... 4-15
Thermostat Installation...................................................................................................... 4-15
Thermostat Inspection ...................................................................................................... 4-15
Hose and Pipes ...................................................................................................................... 4-17
Hose Installation ............................................................................................................... 4-17
Hose Inspection ................................................................................................................ 4-17
Radiator Fan Switch, Water Temperature Sensor .................................................................. 4-18
Radiator Fan Switch Removal .......................................................................................... 4-18
Radiator Fan Switch Installation ....................................................................................... 4-18
Radiator Fan Switch Inspection ........................................................................................ 4-18
Water Temperature Sensor Removal................................................................................ 4-18
Water Temperature Sensor Inspection ............................................................................. 4-18