Kawasaki Z1000 Motorcycle User Manual


 
CRANKSHAFT/TRANSMISSION 9-7
Specifications
Item Standard Service Limit
Cranks
haft runout
TIR 0.0
2 mm (0.0008 in.) or
less
TIR 0.05 mm
(0.0020 in.)
Crank
shaft main bearing insert/journal clearance
0.020 0.044 mm 0.07 mm
(0.0008 0.0017 in.) (0.0028 in.)
Cran
kshaft main journal diameter:
32.984 33.000 mm 32.96 mm
(1.2986 1.2992 in.) (1.2976 in.)
Marking None 32.984 32.992 mm ---
(1.2986 1.2989 in.)
1 32.993 33.000 mm ---
(1.2989 1.2992 in.)
C
rankcase main bearing inside diameter:
36.000 36.016 mm ---
(1.4173 1.4179 in.)
Marking 36.000 36.008 mm ---
(1.4173 1.4176 in.)
None 36.009 36.016 mm ---
(1.4177 1.4179 in.)
Crankshaft main bearing insert thickness:
Brown 1.490 1.494 mm ---
(0.0587 0.0588 in.)
Black 1.494 1.498 mm ---
(0.0588 0.0590 in.)
Blue 1.498 1.502 mm ---
(0.0590 0.0591 in.)
Crankshaft main bearing insert selection:
Crankcase Main Crankshaft Main Bearing Insert*
Bearing Inside Journal D iameter
Diameter Marking Marking Size Color Part Number Journal Nos.
1 Brown 92028–1868 3, 5
92028–1829 1, 2, 4
None 1 Black 92028–1867 3, 5
None 92028–1828 1, 2, 4
None None Blue 92028–1866 3, 5
92028–1827 1, 2, 4
*The bearing inserts for Nos. 1, 2 and 4 journals have an oil groove, respectively.
Transmission:
Shift fork ear thickness 5.9 6.0 m m 5.8 mm
(0.232 0.236 in.) (0.228 in.)
Gear groove width 6.05 6.15 mm 6.25 mm
(0.238 0.242 in.) (0.246 in.)
Shift fork guide pin diameter 6.9 7.0 mm 6.8 mm
(0.272 0.276 in.) (0.268 in.)
Shift drum groove width 7.05 7.20 mm 7.3 mm
(0.278 0.283 in.) (0.287 in.)