Kawasaki ZX400-H2 Utility Trailer User Manual


 
8-14 CRANKSHAFT / TRANSMISSION
Transmission
Shift Pedal Removal
.Remove the left lower fairing ( see Frame chapter) .
.Mark the position of the shift lever on the shift shaft so
that it can be installed later in the same position.
.Remove the shift lever and shift pedal.
A. Shift Mechanism Arm
B. Shift Drum Set Lever
c. Set Lever Spring
Shift Pedal Installation
.Apply grease to the shift pedal pivot.
.Tighten the shift pedal mounting bolt to the specified
torque.
* If necessary, adjust the pedal position from the standard
position to suit you as follows.
.Loosen the front and rear rod locknuts.
External Shift Mechanism Installation
.Be careful of the direction of the shift drum set lever bolt
collar.
NOTE
0 The locknut next to the knurled portion of the rod has
left-hand threads.
.Turn the rod to adjust the pedal position.
.Tighten the locknuts securely.
1. Collar
.Tighten the shift drum set lever bolt to the specified
torque (see Exploded View).
.Install the shift drum set lever spring.
A. Rod
B. Locknut
Transmission Shaft Removal
.Remove the clutch (see Clutch chapter).
.Remove the engine (see Engine Removal/Installation
chapter).
.Split the crankcase (see this chapter).
.Remove the drive shaft and output shaft.
External Shift Mechanism Removal
.Remove the following.
Engine Oil (see Engine Lubrication System chapter)
Clutch
Shift Pedal
.Pullout the shift mechanism arm with the shift shaft-
.Remove the shift drum set lever spring and them remove
set lever.