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ELECTRICAL SYSTEM 15-21
Starter Motor Assembly Note
.Inspect the O-rings if it is not damaged.
.Install the brushes and springs into the end cover
holder.
OClamp the brush leads with clips on the end cover and
fix the springs.
NOTE
OBe careful not to damage the leads and O-rings.
A. Bolts
B. End Covers
.Be careful not to lose the brush springs.
.Remove the screw and take out the ( -) brushes.
.Unsolder the ( + ) terminal and take out the ( + ) brushes.
.Pull the armature out from the yoke and install it on the
end cover (brush side). .
.Fit the alignment projection on the yoke into the
notches of the end cover.
A. ( -) Brushes
B. ( + ) Brushes
Brush Inspection
.Measure the length of each brush.
*If any is worn down to the service limit. replace the
carbon brush holder assembly and the terminal bolt
assembly.
Starter Motor Brush Length
Standard: 7.0 mm
Service Limit: 3.5 mm
Commutator Cleaning and Inspection
.Smooth the commutator surface if necessary with fine
emery cloth, and clean out the grooves as illustrated.
A. Soldered Terminal