Kawasaki ZX400-H2 Utility Trailer User Manual


 
ENGINE LUBRICATION SYSTEM 6-9
Oil Pump
Relief Valve, Oil Pump Filter
Removal
.Remove the oil pan.
.Unscrew the oil pressure relief valve from the engine.
.Pullout the oil pump filter and the oil pipe.
Removal
.Remove the following.
Clutch (see Clutch chapter)
Circlip
Oil Pump Gear
Oil Pump Cover
A. Relief Valve
B. Oil Pump Filter
c. Unround Portion
B. Pump Cover Screw
A. Pump Cover
.Remove the oil pump shaft and pump rotor.
I nstal/ation
.Installation is the reverse of removal. Note the follow-
ing.
OApplya non-permanent locking agent to the thread of
the releif valve and tighten it to the specified torque (see
Exploded View).
O Replace the oil pipe O-ring if it is damaged.
OWhen installing the oil pump filter, note the position of
its unround portion.
B. Pump Shaft
A. Pump Rotor
Installation
.Installation is the reverse of removal. Note the follow-
ing.
.When installing the oil pump, note the position of the
water pump shaft slot and turn the oil pump shaft so
that the projection fits into the slot.
.Tighten the oil pump cover screw to the specified torque
(see the Exploded view).
.Replace the pump gear circlip with a new one.