Filter
Top Products
12-10 SUSPENSION
A. 12 mm or more
B. Rod Nut
c. Piston Rod
Assembly
.Replace the bottom Allen bolt gasket with new one.
.Replace the following with new ones whenever they
have removed from inner tube.
Oil Seal
Dust Seal
.Visually inspect the following, and replace them if
necessary.
Guide Bush
O-ring of the Top Bolt
.Remove the guide bush from the inner tube and cover
the groove with vinyl for installing new dust seal and
oil seal.
.Install the following onto the inner tube.
Dust Seal
Oil Seal (spring force upward)
Guide Bush (outer tube side)
.Install the following into the outer tube, using the oil
seal driver (special tool).
Guide Bush (outer tube side)
Washer
Oil Seal
OTurn the spring preload adjuster fully counterclockwise
until the adjuster stops.
O Screw in the rebound damping adjuster on the top bolt
so that the distance between the adjuster bottom and
the spring prelaod adjuster end is 25 mm.
1 .Fork Oil Seal Driver: 57001 -1288
2. Oil Seal
A. 25 mm
0 Install the main spring onto the push rod so that the
closed side is upward.
0 Install the top spring and collar onto the push rod.
0 Press the top spring down with drivers, and insert the
fork spring stopper (special tool) between the piston
rod and the top spring.
OTighten the top bolt finger-tight.
O While holding the fork top bolt, tighten the rod nut to
the specified torque (see Exploded View).
.Applya non-permanent locking agent to the Allen bolt,
and tighten it to the specified torque (see Exploded
View).
.Insert the push rod in the piston rod.
.Pour in the specified type and amount of oil (see Fork
Oil Change).
.Tighten the fork top bolt.
OTighten the rod nut finger-tight.
O Check that the visible thread length is at least 12 mm.
NOTE
ODo not remove the fork spring stopper (special tool),
while pressing the top spring down so that the spring
cause the force against the rod nut.
O Install the top bolt in the outer tube.