Kawasaki ZX400-H2 Utility Trailer User Manual


 
ENGINE TOP END 4-11
.Pull the tension side (exhaust side) of the chain taut to
install the chain.
OThe timing marks must be aligned with the cylinder
head upper surface and positioned respectively as
shown, after the camshaft chain slack is taken up by the
tensioner.
Camshaft Installation
.Installation is the reverse of removal. Note the follow-
ing.
.Apply engine oil to all cam parts. If the camshaft(s)
and/or cylinder head are replaced with new ones, apply
a thin coat of molybdenum disulfide grease to the new
cam part surfaces.
NOTE
0 The exhaust camshaft has an EX mark and the inlet
camshaft has an IN mark. Be careful not to mix up these
shafts.
.The camshaft cap locations are numbered. Install the
caps in the positions as shown.
CD
Itr=
2. IN Mark
1. EX Mark
.Position the crankshaft at TDC for the #1 and #4
pistons, engage the cam chain with the camshaft
sprockets as shown.
3. Location Number
1 .Camshaft Cap
2. Upper Chain Guide
.Tighten the camshaft cap bolts to the specified torque
(see Exploded View).
.Install the camshaft chain tensioner.
.Install the pickup coil cover, noting the following.
OApply silicone sealant to the following.
Crankcase Parting Line
Grommet