Kawasaki ZX400-H2 Utility Trailer User Manual


 
8-10 CRANKSHAFT / TRANSMISSION
Connecting Rod Removal
.Remove the crankshaft-
.Remove the connecting rods from the crankshaft.
NOTE
0 Mark and record the locations of the connecting rods
and their big end caps so that they can be reassembled
in their original positions.
1 .Big End Cap
2. Connecting Rod
3. Weight Mark, Alphabet
.Apply engine oil to the big end bearing inserts.
.Tighten the big end cap nuts to the specified torque
(see Exploded View).
3. Big End Cap
4. Crankshaft
1. Main Bearing Inserts
2. Connecting Rod
Connecting Rod Big End Bearing
InsertlCrankpin Wear
.Measure the bearing insert/crankpin clearance with a
plastigage.
Connecting Rod Installation
A. Crankpin
B. Plastigage
NOTE
o Tighten the big end cap nuts to the specified torque
(see Exploded View).
ODo not move the connecting rod and crankshaft during
clearance measurement.