Kawasaki ZX400-H2 Utility Trailer User Manual


 
16-8 APPENDIX
Nut, Bolt, and Fastener Tightness
Standard Torque Table
This table relating tightening torque to thread diameter,
lists the basic torque for bolts and nuts. Use this table for
only the bolts and nuts which do not require a specific
torque value. Refer to each chapter for reference to these
features. All of the values are for use with dry
solvent-cleaned threads.
Tightness Inspection
.Check the tightness of the bolts and nuts listed here.
Also, check to see that each cotter pin is in place and in
good condition.
NOTE
0 For the engine fasteners, check the tightness of them
when the engine is cold (at room temperature).
General Fasteners
* If there are loose fasteners, retorque them to the
specified torque following the specified tightening
sequence. Refer to the appropriate chapter for torque
specifications. If torque specifications are not in the
appropriate chapter, see the Standard Torque Table. For
each fastener, first loosen it by1 /2 turn, then tighten it.
* If cotter pins are damaged, replace them with new ones.
Nut. bolt and fastener to be checked
Wheels:
Front Axle Nut
Front Axle Clamp Bolts
Rear Axle Nut
Chain Adjusting Bolt Locknut
Brakes:
Front Master Cylinder Clamp Bolts
Caliper Mounting Bolts
Rear Master Cylinder Mounting Bolts
Rear Caliper Mounting Bolts
Torque Link Nuts
Brake Lever Pivot Nut
Brake Pedal Bolt
Brake Rod Joint Cotter Pin
Suspension:
Front Fork Clamp Bolts
Front Fender Mounting Bolts
Rear Shock Absorber Mounting Nuts
Swing Arm Pivot Shaft Nut
Uni- Trak Link Nuts
Steering:
Stem Head Nut
Handlebar Mounting Bolts
Engine:
Engine Mounting Bolts
Cylinder Head Bolts
Muffler Connecting Pipe Clamp Bolts
Muffler Mounting Bolt and Nut
Muffler Connecting Clamp Bolts
Clutch Lever Pivot Nut
Others:
Side Stand Bolt
Front Footpeg Mounting Bolts
Footpeg Bracket Mounting Bolts
Down Tube Mounting Bolts