Kawasaki ZX400-H2 Utility Trailer User Manual


 
5-4 ClUTCH
Clutch
Due to the fiction plate wear and clutch cable stretch
over a long period of use, the clutch must be adjusted in
accordance with the Periodic Maintenance Chart.
A. Fairing Mounting Screws
B. Fairing Mounting Bolts
Clutch Adjustment Check
.Pull the clutch lever just enough to take up the free play.
.Measure the gap between the lever and the lever
bracket.
.Loosen the lower cable adjusting nuts at the clutch
cover as far as they will go.
A. Adjuster
B. Locknut
C. Clutch Lever Free Play 2 -3 mm
A. Adjusting Nuts
B. Bracket
C. Pull Outer Cable.
*If the gap is too wide, the clutch may not release fully.
If the gap is too narrow, the clutch may not engage fully.
In either case, adjust the clutch.
.Loosen the knurled locknut at the clutch lever.
.Turn the adjuster so that 5 -6 mm of threads are
visible.
Clutch Adjustment
.Loosen the knurled locknut at the clutch lever.
.Turn the adjuster so that the clutch lever will have 2 -
3 mm of play.
.Tighten the locknut.
*If it cannot be done, use the adjusting nuts at the lower
end of the cable.
.Remove the fairings.
A. Adjuster
B. Locknut
C. 5 -6 mm
.Pull the clutch cable tight and tighten the lower cable
adjusting nuts against the bracket.