Kawasaki ZX400-H2 Utility Trailer User Manual


 
GENERAl INFORMATION 1-9
The table below, relating tightening torque to thread
diameter, lists the basic torque for the bolts and nuts. Use
this table for only the bolts and nuts which do not require
a specific torque value. All of the values are for use with
dry solvent-cleaned threads.
Torque and locking Agent
The following tables list the tightening torque for the
major fasteners requiring use of a non-permanent locking
agent or liquid gasket.
Basic Torque for General Fasteners
Letters used in the "Remarks" column mean:
L : Apply a non-permanent locking agent to the
threads.
LG : Apply liquid gasket to the threads.
M : Apply molybdenum disulfide grease.
O : Apply an oil to the threads and seating surface-
s : Tighten the fasteners following the specified
sequence.
SS : Apply silicone sealant.
St : Stake the fasteners to prevent loosening.
R : Replace the part.
Torque
kg-m
Remarks
Fastener
N-m
ft-Ib
8
8
1
7
8
8
2
8
3
0.90
0.90
1.8
0.80
0.90
0.90
0.2
0.90
0.35
78 in-Ib
78 in-Ib
13
69 in-Ib
78 in-Ib
78 in-Ib
17 in-Ib
78 in-Ib
30 in-Ib
L
ss
L
9.8
25
8.8
9.8
12
8.8
8.8
12
25
12
1.0
2.5
0.90
1.0
1.2
0.90
0.90
1.2
2.5
1.2
7.0
18.0
78 in-Ib
7.0
8.5
78 in-Ib
78 in-lI:Y
8.5
18.0
8.5
ss
L
Cooling System:
Coolant Drain Plugs (Cylinder)
Thermostatic Housing Bolt (cylinder head)
Thermostatic Fan Switch
Water Temperature Sensor
Water Pump Mounting Bolt
Water Pump Pipe Mounting Bolt
Radiator Hose Clamp Bolts
Radiator Horse Fitting Mounting Bolt (cylinderl
Radiator Fan Mounting Bolt
Engine Top End:
Cylinder Head Cover Bolts
Cylinder Head Cover Woodruff Plug Mounting
Camshaft Chain Guide Bolt (Rear)
Chain Tensioner Mounting Bolt
Rocker Shaft Plug
Upper Chain Guide Bolt
Inlet Pipe Mounting Bolt (carburetor holder)
Outlet Pipe Mounting Bolt (cylinder head)
Camshaft Cap Bolts
Cylinder Head Bolts: 8 mm
6mm
ss
L (two bolts)
L
R
9.8
9.8
130
12
0.90
1.0
13.5
1.2
78 in-Ib
7.0
98
8.5
20 2.0
14.5
8.8
9.8
0.90
1.0 or
hand-tight
3.0
1.5
78 in-Ib
7.0
Clutch
Clutch Cover Mating Surfaces
Clutch Cover Bolts
Clutch Cover Damper Bolts
Clutch Hub Nut
Clutch Spring Bolts
Engine Lubrication System:
Engine Drain Plug
Oil Hose Mounting Bolt
(cylinder head, crankcase)
Oil Filter
R
22
11.0
Oil Filter Mounting Bolt
Oil Pressure Relief Valve
29
15
L
.8
.8
8
.8
.8
.8
.0
.8
.4