Kawasaki ZX400-H2 Utility Trailer User Manual


 
1-10 GENERAl INFORMATION
Fastener
Torque
kg-m
0.15
1.5
0.45
1.5
1.75
1.2
1.2
Remarks
~
N-m
1.5
15
4.4
15
17
12
12
13 in-Ib
11.0
39 in-Ib
11.0
12.5
8.5
8.5
ss
ss
30
36
3.1
3.7
22
27
12
8.8
8.8
20
15
9.8
12
27
1.2
0.90
0.90
2.0
1.5
8.5
78 in-Ib
78 in-Ib
14.5
11.0
L
L
Oil Pressure Switch Terminal
Oil Pressure Switch
Oil Pump Cover Screws
Oil Plug (Right, M18)
Oil Plug (Left, PT%)
Oil Cooler Pipe Fitting Bolt
Oil Pan Bolts
Engine Removal/Installation:
Engine Mounting Bracket Bolt
Engine Mounting Bolts
Cra n kshaft/T ransm ission :
Shift Drum Cam Mounting Bolts
Shift Drum Set Lever Bolt
Shift Drum Bearing Retainer Bolt
Shift Return Spring Bolt
Neutral Switch
Breather Plate Mating Surfaces
Breather Plate Bolt
Crankcase Bolts Cl>6
Cl>8
Crankcase Mating Surfaces
ss
L
1.0
1.2
2.8
7.0
8.5
20 s
LG, SS
(one portion
only)
25
25
2.6
2.5
19
18
20
110
110
2.0
11.0
11.0
14.5
80
80
Connecting Rod Big End Cap Nuts
Shift Pedal Mounting Bolt
Wheels/Tires:
Front Axle Clamp Bolts
Front Axle Nut
Rear Axle Nut
Final Drive:
Engine Sprocket Cover Bolts
L
(one bolt only)
9.8
74
1.0
7.5
7.0
54
L
7.8
34
21
32
2.9
27
25
1.0
5.9
1.2
25
18
25
23
34
25
0.80
3.5
2.1
3.3
0.30
2.8
2.5
0.10
0.60
0.12
2.5
1.8
2.5
2.3
3.5
2.5
69 in-Ib
25
15
24
26 in-Ib
20
18.0
9 in-Ib
52 in-Ib
10 in-Ib
18.0
13.0
18.0
16.5
25
18.0
Engine Sprocket Plate Bolt
Rear Sprocket Nuts
Rear Sprocket Studs
Brakes:
Bleed Valves
Caliper Mounting Bolts (Front)
Caliper Assembly Bolts: Front
Rear
Pad Spring Screws
Disk Mounting Bolt (Front)
Brake Hose Banjo Bolts
Brake Lever Pivot Bolt
Brake Lever Pivot Locknut
Front Brake Light Switch Mounting Screw
Brake Pedal Mounting Bolt
Rear Master Cylinder Rod Locknut
Caliper Mounting Bolts ( Rear)
Rear Master Cylinder Mounting Bolts
Torque Link Nut: Front
Rear
20
23
15
39
88
49
110
49
2.
2.
1.
4.
9.
5.
11
5.
14.5
16.5
11.0
29
65
36
80
36
L
Suspensions:
Front Fork Clamp Bolts (Upper, Lower)
Front Fork T op Bolt
Piston Rod Nut
Front Fork Bottom Allen Bolts
Rear Shock Absorber Spring Adjuster Locknut
Rear Shock Absorber Mounting Nuts
Swing Arm Pivot Shaft Nut
Rocker Arm Nuts
0
3
5
0
0
0
.0
0