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ENGINE REMOVAL / INSTALLATION 7-3
Special Tool
Engine Removal/Installation
Jack: 57001 -1238
~
Removal
.Remove the following.
Fairings (see Frame chapter)
Engine Oil ( Drain, see Engine Lubrication System
chapter)
Coolant (Drain, see Cooling System chapter)
Fuel Tank (see Fuel System chapter)
Air Cleaner Housing (see Fuel System chapter)
Carburetors (see Fuel System chapter)
Baffle Plate
Oil Cooler and Oil Pipes (see Engine Lubrication
System chapter)
Radiator (see Cooling System chapter)
Muffler (see Engine Top End chapter)
Engine Sprocket (see Final Drive chapter)
.Disconnect wiring from the engine and free them from
the clamps.
Clutch Cable
Spark Plug Caps
Pickup Coil Lead Connector
Battery Ground Lead Terminal
Starter Motor Lead Terminal
Water Temperature Sensor Lead Connector
Oil Pressure Switch Connector
Side Stand Switch Connector
Alternator Leads Connector
Neutral Switch Connector
A. Battery Ground Lead Terminal
B. Side Stand Switch Connector
C. Neutral Switch Connector
o If the crankshaft is to be removed after engine removal,
you may remove the following parts at this time.
Cylinder
Alternator
0 In case of the transmission, you may remove the clutch.
.Remove the engine mounting nuts and the bracket nuts
but do not remove the bolt as yet.