Polaris PN 9919425 Automobile User Manual


 
ENGINE
3.3
ENGINE SERVICE DATA
Cylinder Head / Valve EH42PLE EH50PLE
Rocker Arm
Rocker arm ID .8669-.8678(22.020-22.041 mm) .8669-.8678(22.020-22.041 mm)
Rocker shaft OD .8656-.8661(21.987-22.0 mm) .8656-.8661(21.987-22.0 mm)
Rocker shaft Oil Clearance
Std .0008-.0021(.020-.054 mm) .0008-.0021(.020-.054 mm)
Limit .0039(.10 mm) .0039(.10 mm)
Camshaft Cam lobe height In
Std 1.2884-1.2924(32.726-32.826 mm) 1.2884-1.2924(32.726-32.826 mm)
g
Limit 1.2766(32.426 mm) 1.2766(32.426 mm)
Ex
Std 1.2884-1.2924(32.726-32.826 mm) 1.2884-1.2924(32.726-32.826 mm)
Limit 1.2766(32.426 mm) 1.2766(32.426 mm)
Camshaft journal OD
Mag 1.4935-1.4941(37.935-37.950 mm) 1.4935-1.4941(37.935-37.950 mm)
j
PTO 1.4935-1.4941(37.935-37.950 mm) 1.4935-1.4941(37.935-37.950 mm)
Camshaft journal bore ID
Mag 1.4963-1.4970(38.005-38.025 mm) 1.4963-1.4970(38.005-38.025 mm)
j
PTO 1.4963-1.4970(38.005-38.025 mm) 1.4963-1.4970(38.005-38.025 mm)
Camshaft Oil clearance
Std .0022-.0035(.055-.090 mm) .0022-.0035(.055-.090 mm)
Limit .0039(.10 mm) .0039(.10 mm)
Cylinder Head
Surface warpage limit .0020(.05 mm) .0020(.05 mm)
y
Standard height 3.870(98.3 mm) 3.870(98.3 mm)
Valve Seat Contacting width In
Std .028(.7 mm) .028(.7 mm)
g
Limit .055(1.4 mm) .055(1.4 mm)
Ex
Std .039(1.0 mm) .039(1.0 mm)
Limit .071(1.8 mm) .071 (1.8 mm)
Valve Guide
Inner diameter .2362-.2367(6.0-6.012 mm) .2362-.2367(6.0-6.012 mm)
Protrusion above head .689-.709(17.5-18.0 mm) .689-.709(17.5-18.0 mm)
Valve Margin thickness In
Std .039(1.0 mm) .039(1.0 mm)
g
Limit .031(.8 mm) .031(.8 mm)
Ex
Std .047(1.2 mm) .047(1.2 mm)
Limit .031(.8 mm) .031(.8 mm)
Valve
Stem diameter In .2343-.2348(5.950-5.965 mm) .2343-.2348(5.950-5.965 mm)
Ex .2341-.2346(5.945-5.960 mm) .2341-.2346(5.945-5.960 mm)
Stem oil clearance Std
In .0014-.0024(.035-.062 mm) .0014-.0024(.035-.062 mm)
Ex .0016-.0026(.040-.067 mm) .0016-.0026(.040-.067 mm)
Limit .0059(.15 mm) .0059(.15 mm)
Overall length
In 3.976(101.0 mm) 3.976(101.0 mm)
g
Ex 3.984(101.2 mm) 3.984(101.2 mm)
Valve Spring Overall length
Std 1.654(42.0 mm) 1.654(42.0 mm)
p
g
g
Limit 1.575(40.0 mm) 1.575(40.0 mm)
Squareness .075(1.9 mm) .075(1.9 mm)