Polaris PN 9919425 Automobile User Manual


 
BRAKES
9.21
Caliper Slide Pin
Caliper Slide Pin Torque:
30--35 ft. lbs. (41 Nm--48 Nm)
4. Install caliper and torque mounting bolts to 18
ft.lbs (25 Nm).
18 ft.lbs. (24 Nm)
30--35 ft.lbs.
(41--48 Nm)
18 ft.lbs. (25 Nm)
30--35 ft.lbs.
(41--48 Nm)
Caliper Mounting Bolt Torque:
18 ft. lbs. (24 Nm)
5. Install brake line and tighten securely with a line
wrench. Torque the brake lines to the proper
torque specification.
6. Follow bleeding procedure outlined on Pages
9.6-9.7 of this section and refer to system
overview and illustrations on Pages 9.2--9.3.
7. Field test unit for proper braking action before
putting into service. Inspect for fluid leaks and
firm brakes. Make sure the brake is not dragging
when lever is released. If the brake drags,
re-check assembly and installation.
REAR BRAKE DISC
INSPECTION
1. Visually inspect disc for scoring, scratches, or
gouges. Replace the disc if any deep scratches
are evident.
2. Usea0-1 micrometer and measure disc
thickness at 8 different points around perimeter of
disc. Replace disc if worn beyond service limit.
Measure
Thickness
Rear Brake
Disc
Brake Disc Thickness
Service Limit .140 (3.556 mm)
New .150-.165 (3.81--4.19 mm)
Brake Disc Thickness Variance
Service Limit .002 (.051 mm)
difference between measurements
3. Mount dial indicator and measure disc runout.
Replace the disc if runout exceeds specifications.
Brake Disc Runout
Service Limit .010 / .254 mm