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GENERAL INFORMATION
1.6
MODEL: 2005 SPORTSMAN 500..........
MODEL NUMBER: A05MH50AB, AC, AG, AH.
ENGINE MODEL: EH50PLE..
Engine
Platform Fuji 4 stroke, Single Cylinder
Engine Model Number EH50PLE13
Engine Displacement 499cc
Number of Cylinders 1
Bore & Stroke (mm) 92 x 75 mm
Compression Ratio 10:2
Compression Pressure 50--90 psi
Engine Idle Speed 1100 ± 200 Rpm
Cooling System/Capacity Liquid / 2.25 qts. (2.1 L)
Overheat Warning HOT on Instrument Cluster
Lubrication Pressurized Dry Sump
Oil Requirements Polaris 0W--40
Exhaust System Single Pipe
Carburetion
Carburetor model Mikuni BST 40mm
Main Jet 155
Pilot Jet 40
Jet Needle 6MGH1--94--3
Needle Jet X--6M
Pilot Screw 2 Turns Out
Pilot Air Jet 160
Float Height 14.7 ± 1 mm (0.58 ± 0.40“)
Fuel Delivery/Tank Capacity Fuel Pump
Fuel Capacity / Requirement 4.25 gal. (19.9L)
87 Octane (minimum)
89 Oxygenated
Electrical
Alternator Output 240 w @ 3000 RPM
Voltage Regulator 3--Phase -- Sure Power
Lights : High Beam 50 watts
Low Beam 37 watts
Brake 26.9 watts
Tai l 8.26 watts
Worklight 12 watts
Circuit Protection Solid State
Ignition System DC/CDI Ignition
Ignition Timing 30°±2° BTDC @ 5000 RPM
Spark plug / Gap NGK BKR6E/ .036 in./0.9mm
Battery / Model / Amp Hr Maintenance--Free -- 12 Amp Hr
Starting Electric / Recoil Backup
Instrument Cluster LCD
Drivetrain
Transmission Type Drum Shift H/L/N/R/P
Transmission Fluid Capacity 32 oz.
Front Gearcase Capacity 5 oz. (147.8 ml)
Gear Ratio : Low
High
Rev.
Final
23.91 / 1
10.49 / 1
16.3 / 1
3.82 / 1
Clutch Type PVT w/EBS
Belt 3211095
Steering / Suspension
Front Suspension / Shock A--arm / MacPherson Strut
Front Travel 8.2 in. / 20.8 cm
Rear Suspension
Style / Shock
Progressive Rate Independent
Rear Travel 9.5 in. / 24.13 cm
Ground Clearance 11 in. / 27.94 cm
Shock Preload Adjustment
Front / Rear
Spring tension -- Std.
Turning Radius 65 in. / 165.10 cm
Toe O ut 0 -- 1/16 in / .0 -- .159 mm
Wheels / Brakes
Wheel Size -- Front 25 x 8 -- 12 / 4--156
Wheel Size -- Rear 25 x 11 -- 12 / 4--156
Air Press. F/R Tires 5 psi Front / 5 psi Rear
Brake -- Front Dual Hydraulic Disc
Brake -- Rear Single Hydraulic Disc
Brake Fluid Polaris DOT 3 Brake Fluid
JETTING CHART
Altitude
Meters
(Feet)
AMBIENT TEMPERATURE
0--1800
(0--6000)
above 1800
(above 6000)
Below 40°F
Below 5°C
+40°Fto+80°F
+5°Cto+28°C
160
155
152.5
147.5
CLUTCH CHART
Altitude
Meters
(Feet)
0--1800
(0--6000)
1800--3700
(6000--12000)
Shift
Drive
Spring
Driven
Helix
Weight
10 WH
10 RH
EBS
41--37°
Second
Spring
Wht/Yel
(5630710)
(5630709)
(7041635)
(5131674)
(7041635)
(7041157)
(7041157)
Wht/Yel
(5131674)
Blu/Grn
Blu/Grn
EBS
41--37°
* EBS models require no helix / spring adjustment