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5.13
HEADLIGHT POD EXPLODED VIEW
Clean knurling when
repositioning handlebars
*NOTE: To install handlebars, follow
the handlebar block torque procedure
on the next page.
Disassembly
S Remove two side Phillips screws (A).
S Remove one rear Phillips screw (B).
S Lift top half of pod.
S Disconnect instrument cluster wire connectors.
S Disconnect work light switch connector.
S Disconnect 12V power plug (G).
S Disconnect headlight harness.
S Remove ignition switch (C) and choke cable (D).
S Remove headlight (F) with adjuster.
S Remove two screws securing bottom half of pod (E).
Assembly
S Install bottom of pod onto handlebar and secure to brackets.
S Install key switch, choke cable, and headlight.
S Connect 12V power outlet (where applicable)
S Connect headlight.
S Connect instrument cluster connectors to instrument cluster.
S Install top of pod onto bottom half, making sure interlocking tabs mate properly.
S Install two side Phillips screws.
S Install one rear Phillips screw.
S To adjust headlight, refer to procedure outlined in Chapter 2.
S To apply decals, refer to Page 5.20.
E
A
D
C
F
A
B
C
*NOTE: Refer to Chapter 10 for more
information on headlight pod compo-
nents.
G
Instrument Cluster
Worklight Switch
ETC
Brake
Controls
Wheel Speed Sensor