Polaris PN 9919425 Automobile User Manual


 
BRAKES
9.2
SPECIAL TOOLS
PART NUMBER TOOL DESCRIPTION
2870975 Mity Vact Pressure Test Tool
SPECIFICATIONS
Front Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .298 /7.6mm .180 /4.6mm
Brake Disc Thickness .150-.165 / 3.81-4.19mm .140 / 3.556mm
Brake Disc Thickness Variance Between
Measurements
- .002 / .051mm
Brake Disc Runout - .010 / .254mm
Rear Axle Brake Caliper
Item Standard Service Limit
Brake Pad Thickness .318 /7.6mm .180 /4.6mm
Brake Disc Thickness .150-.165 / 3.81-4.19mm .140/ 3.56mm
Brake Disc Thickness Variance Between
Measurements
- .002 / .051mm
Brake Disc Runout - .010 / .254mm
Master Cylinder I.D. - Front .750
Master Cylinder I.D. - Aux. Rear .500
TORQUE SPECIFICATIONS
Item Torque
(ft. lbs. except where noted*)
Torque
(Nm)
Front/Rear Caliper Mounting Bolts 18.0 24
Handlebar Master Cylinder Clamp
Bolts
*25 in. lbs. 3.0
Hand Master Cylinder Reservoir
Cover Bolt
*5 in. lbs. 0.56
Brake Line Banjo Bolt 15.0 21
Front Brake Disc Bolts 18.0 24
NOTE: Refer to the tightening procedures in this chapter when torquing the bolts. Some special procedures are
used when torquing certain bolts and fasteners.