Polaris PN 9919425 Automobile User Manual


 
CLUTCHING
6.25
2. Lift one-way clutch off shaft. Replace as an
assembly if worn, damaged, or if problems were
noted.
3. Inspect surface of shaft for pitting, grooves, or
damage. Measure the outside diameter and
compare to specifications. Replace the drive
clutch assembly if shaft is worn or damaged.
Shaft Diameter
Standard: 1.3745 - 1.375
Service Limit: 1.3730
4. Remove21/2 PTFE washer from shaft. Visually
inspect the washer for damage. Measure the
thickness and compare to specification. Replace
if worn or damaged.
PTFE Washer Thickness
Standard: .030 (.76mm)
Service Limit: .025 (.64mm)
EBS -- MOVEABLE SHEAVE
BUSHING
INSPECTION
1. Inspect the Teflont coating on the moveable
sheave bushing. Inspect BOTH sheaves for signs
of wear, grooving or cracking. Clean surfaces with
a3Mt pad if needed
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more
brass than Teflont is visible on the
bushing. Refer to bushing replacement
in this chapter.
EBS DRIVE BUSHING
SER
VICE
EBS CLUTCH BUSHING REMOVAL AND
INSTALLATION
(Use Tool Kit PN 2201379)
The contents of this kit include:
Item
Qty Part Description Part No
A/B 1 EBS Puller Tool 5132027
C 1 EBS Puller Nut 5132501
D 1 EBS Main Adapter 5132029
E 1 EBS Bushing 5132028
Removal Tool
1 Instructions 9915111
Also required: Clutch Bushing Replacement
Tool Kit (PN 2871226) (ATV Clutch Kit) or (PN
2871025) (For all clutches) Piston Pin Puller
(PN 2870386)