Polaris PN 9919425 Automobile User Manual


 
CLUTCHING
6.17
NON--EBS -- DRIVE CLUTCH
BUSHING SER
VICE
*Clutch Bushing Replacement Tool Kit (PN
2871226)
Stamp Qty. Part Description Part #
#2 1 P--90 Drive/Driven
Clutch Bushing
Install Tool
5020628
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1 P--90DrivenClutch
Cover Bushing Re-
moval Tool
5020631
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10 1 Number Two Puller
Adapter
5020633
NON--EBS -- DRIVE CLUTCH
MOVEABLE SHEAVE
-
BUSHING REMOV
AL
#2
#3
#5
#8
#9#10
1. Install handle end of the Piston Pin Puller (PN
2870386) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Piston Pin Puller
(PN 2870386)
Main Puller Adaptor (#8)
3. Install the Main Puller Adapter (#8) (PN 5020632)
onto the Piston Pin Puller (PN 2870386).
4. Insert the Number Two Adapter (#10) (PN
5020633) into the bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
5. Install the nut removed in Step 2 onto end of puller
rod and hand tighten. Turn puller barrel to
increase tension on sheave if needed. Nut is left
hand thread
6. Turn sheave and puller barrel together
counterclockwise on puller rod until bushing is
removed.
7. Remove nut from puller rod and set aside.