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TRANSMISSION
8.3
TORQUE SPECIFICATIONS
COMPONENT FT. LBS.
(IN.LBS.)
NM
Transmission Case Bolts 27--34 36--46
Bell Crank Nut 12--18 16--24
Transmission Fill/Drain Plug 25--35 34--47
Trans. Mounting Bolts 27--33 37--45
Gear Sector Cover 8--12 11--16
Oil Deflector Screws (20--30) 2--3
Snorkel Torx Screw 8--12 11--16
Bearing Cover 8--12 11--16
SPECIAL TOOLS
PART NUMBER TOOL
DESCRIPTION
2871695 (Part of 2871702 Kit) Backlash Setting
Tool
2871698 (Part of 2871702 Kit) Rear Output Seal
Driver
2871699 (Part of 2871702 Kit) Rear Driveshaft
Seal Guide
2871282 Bearing Seal
Driver (50 mm)
LUBRICATION
Refer to maintenance section for transmission
lubricant type and capacity.
GEAR SELECTOR REMOVAL
1. Disconnect linkage rod from gear selector handle.
2. Remove two bolts attaching gear selector mount
to machine frame.
3. Lift gear selector out of mounting bracket and
away from frame.
TRANSMISSION REMOVAL
1. Remove seat, rear rack, rear cab, air box, and
exhaust system, and right footwell (if required for
access).
2. Disconnect transmission vent line.
Vent Line
3. Drain transmission lubricant.
4. Disconnect shift linkage rod end from
transmission bellcrank.
5. Disconnect gear position switch harness.
Linkage Rod
Transmission
Switch
6. Remove the park lock spring.
Park Lock Spring