Filter
Top Products
ELECTRICAL
...............................................................................................3-38
BATTERY INSPECTION ......................................................................3-38
FUSE INSPECTION .............................................................................3-41
HEADLIGHT BEAM ADJUSTMENT ...................................................3-42
HEADLIGHT BULB REPLACEMENT ..................................................3-42
CHAPTER 4.
ENGINE OVERHAUL
ENGINE REMOVAL
......................................................................................4-1
PREPARATION FOR REMOVAL ...........................................................4-1
FRONT FENDER AND REAR FENDER .................................................4-1
ENGINE OIL ..........................................................................................4-2
EXHAUST PIPE AND MUFFLER ..........................................................4-2
CARBURETOR ......................................................................................4-2
STARTER MOTOR ................................................................................4-3
REAR BRAKE CABLES AND FOOTREST ............................................4-3
WIRINGS AND HOSES .........................................................................4-3
REAR WHEEL DRIVE ASSEMBLY AND SWINGARM ........................4-4
ENGINE REMOVAL ..............................................................................4-4
ENGINE DISASSEMBLY
..............................................................................4-5
CYLINDER HEAD ASSEMBLY, CYLINDER AND PISTON ..................4-5
STARTER PULLEY CDI MAGNETO .....................................................4-8
MIDDLE DRIVEN PINION GEAR ........................................................4-10
PRIMARY AND SECONDARY CLUTCHES ........................................4-11
OIL PUMP AND SHIFTER ...................................................................4-13
BALANCER DRIVEN GEAR ................................................................4-14
CRANKCASE (LEFT) ...........................................................................4-15
BALANCER SHAFT, TRANSMISSION AND CRANKSHAFT ............4-16
CYLINDER HEAD ................................................................................4-17
VALVE .................................................................................................4-18
RECOIL STARTER ...............................................................................4-19
INSPECTION AND REPAIR
........................................................................4-20
CYLINDER HEAD ................................................................................4-20
INTAKE AND EXHAUST VALVE ........................................................4-20
VALVE GUIDE .....................................................................................4-21
VALVE SEAT .......................................................................................4-22
VALVE SPRING ...................................................................................4-25
VALVE INSTALLATION ......................................................................4-26
CAM SHAFT ........................................................................................4-27
ROCKER ARM AND ROCKER ARM SHAFT ......................................4-28