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DRIV
MIDDLE GEAR SERVICE
ASSEMBLY
Reverse the “DISASSEMBLY” procedures.
Note the following points.
Middle driven shaft
1.Apply:
● Lithium base grease
To the oil seal and O-ring.
2.Install:
● Shift lever shaft 1
● Shift lever 2
● Stopper shaft 3
● Circlip 4
3.Install:
● Spring 1 (to shift fork 4)
● Ball 2
NOTE:
When installing the shift fork 4 onto the
shift fork guide bar, place a dowel pin 3
(used for a crank case cover) to hold the ball
and spring in place.
4.Lubricate:
● Apply the molybdenum disulfide oil to
shift fork inner diameter and to the pin.
Molybdenum disulfide oil
5.Install:
● Shift fork guide bar 1 (with O-ring)
● Shift fork 4 2
NOTE:
● Remove the dowel pin from the shift fork
4.
● Make sure that the shift fork performs
smoothly.
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