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CHAPTER 3.
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
........................................................................................... 3-1
PERIODIC MAINTENANCE/LUBRICATION
................................................ 3-1
SEAT, CARRIERS, FENDERS AND FUEL TANK
....................................... 3-3
SEAT AND SIDE PANELS .................................................................... 3-3
FRONT CARRIER, FRONT BUMPER AND FRONT FENDER ............. 3-4
REAR CARRIER AND REAR FENDER ................................................ 3-6
FUEL TANK ........................................................................................... 3-8
FOOTREST BOARDS
.................................................................................. 3-9
ENGINE
....................................................................................................... 3-10
ADJUSTING THE VALVE CLEARANCE ............................................ 3-10
ADJUSTING THE IDLING SPEED ...................................................... 3-13
ADJUSTING THE THROTTLE LEVER FREE PLAY .......................... 3-14
ADJUSTING THE SPEED LIMITER .................................................... 3-16
ADJUSTING THE STARTER CABLE ................................................. 3-17
CHECKING THE SPARK PLUG ......................................................... 3-19
CHECKING THE IGNITION TIMING ................................................... 3-20
MEASURING THE COMPRESSION PRESSURE ..............................3-21
CHECKING THE ENGINE OIL LEVEL ................................................ 3-23
CHANGING THE ENGINE OIL ........................................................... 3-24
CLEANING THE AIR FILTER .............................................................. 3-26
CHECKING THE COOLANT LEVEL ................................................... 3-29
CHANGING THE COOLANT ............................................................... 3-30
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT ..... 3-33
CHECKING THE V-BELT .................................................................... 3-33
CLEANING THE SPARK ARRESTER ................................................ 3-34
CHASSIS
.................................................................................................... 3-36
ADJUSTING THE REAR BRAKE ........................................................ 3-36
CHECKING THE FRONT BRAKE FLUID LEVEL ............................... 3-38
CHECKING THE FRONT BRAKE PADS ............................................ 3-39
CHECKING THE REAR BRAKE SHOES ............................................ 3-39
CHECKING THE BRAKE HOSES ....................................................... 3-40
BLEEDING THE HYDRAULIC BRAKE SYSTEM ............................... 3-41
ADJUSTING THE SELECT LEVER CONTROL CABLE AND
SHIFT ROD ..................................................................................... 3-42
ADJUSTING THE REAR BRAKE LIGHT SWITCH ............................. 3-43
CHECKING THE FINAL GEAR OIL LEVEL ........................................ 3-44
CHANGING THE FINAL GEAR OIL .................................................... 3-45
CHANGING THE DIFFERENTIAL GEAR OIL .................................... 3-46