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CONTENTS
GENERAL INFORMATION
SPECIAL TOOLS ..................................................................................... 1
SPECIFICATIONS
GENERAL SPECIFICATIONS ................................................................. 2
MAINTENANCE SPECIFICATIONS ........................................................ 5
ENGINE ................................................................................................ 5
CHASSIS ............................................................................................ 15
ELECTRICAL ..................................................................................... 19
LUBRICATION POINTS AND LUBRICANT TYPES .............................. 21
ENGINE .............................................................................................. 21
OIL FLOW DIAGRAMS .......................................................................... 22
CABLE ROUTING .................................................................................. 26
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION .................................................................................... 34
PERIODIC MAINTENANCE/LUBRICATION .......................................... 34
SEAT, CARRIERS, FENDERS AND FUEL TANK ................................. 36
SEAT, FRONT CARRIER, FRONT BUMPER AND
FRONT FENDER ............................................................................... 36
FUEL TANK ........................................................................................ 38
ENGINE .................................................................................................. 39
CHECKING THE OIL TEMPERATURE WARNING LIGHT ............... 39
ENGINE
CYLINDER HEAD .................................................................................. 40
CAMSHAFT, ROCKER ARMS AND VALVES ....................................... 42
CYLINDER AND PISTON ...................................................................... 44
RECOIL STARTER AND A.C. MAGNETO ............................................ 45
BALANCER GEARS AND OIL PUMP .................................................... 47
OIL PUMP .......................................................................................... 49
REMOVING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR .............................................................. 50
REMOVING THE BALANCER DRIVE GEAR AND
BUFFER BOSS .................................................................................. 50
CHECKING THE OIL PUMP DRIVEN GEAR .................................... 50
CHECKING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR .............................................................. 50
INSTALLING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR .............................................................. 51
OIL COOLER .......................................................................................... 52