Polaris 500 Offroad Vehicle User Manual


 
31XX
Key Series
Number
GENERAL INFORMATION
1.3
PUBLICATION NUMBERS
Year Model Model No. Owner’s
Manual PN
Parts
Manual PN
Parts
Micro Fiche PN
2
0
0
3
P
R
E
D
A
T
O
R
A
0
3
G
J
5
0
C
A
9
9
1
7
5
7
4
9
9
1
7
5
7
6
9
9
1
7
5
7
7
2003
P
R
E
D
A
T
O
R
A
0
3
G
J
5
0
C
A
9917574 9917576 9917577
NOTE: When ordering service parts be sure to use the correct parts manual.
REPLACEMENT KEYS
Replacement keys can be made from the original key. To identify which series the key is, take the first two digits
on the original key and refer to the chart to the right for the proper part number. Should both keys become lost,
replacement of the ignition switch assembly is necessary.
Series # Part N umber
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
STANDARD TORQUE SPECIFICATIONS
The following torque specifications are to be used as a general guideline. FOR SPECIFIC TORQUE VALUES OF
FASTENERS Refer to exploded views in the appropriate section. There are exceptions in the s teering,
suspension, and engine sections.
Bolt Size Threads/In Grade 2 Grade 5 Grade 8
Torque in. lbs. (Nm)
#10 - 24 27 (3.1) 43 (5.0) 60 (6.9).............. ................ ..............
#10 - 32 31 (3.6) 49 (5.6) 68 (7.8).............. ................ ..............
Torque ft. lbs. (Nm)*
1/4 - 20 5 (7) 8 (11) 12 (16).............. .................. ................
1/4 - 28 6 (8) 10 (14) 14 (19).............. .................. ..............
5/16 - 18 11 (15) 17 (23) 25 (35).............. ................ ..............
5/16 - 24 12 (16) 19 (26) 29 (40).............. ................ ..............
3/8 - 16 20 (27) 30 (40) 45 (62).............. ................ ..............
3/8 - 24 23 (32) 35 (48) 50 (69).............. ................ ..............
7/16 - 14 30 (40) 50 (69) 70 (97).............. ................ ..............
7/16 - 20 35 (48) 55 (76) 80 (110).............. ................ ..............
1/2 - 13 50 (69) 75 (104) 110 (152).............. ................ .............
1/2 - 20 55 (76) 90 (124) 120 (166).............. ................ .............
Metric / Torque 6 x 1.0. 72-78 In. lbs. 8 x 1.25 14-18 ft. lbs 10 x 1.25 26-30 ft. lbs.
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