Polaris 500 Offroad Vehicle User Manual


 
BODY / STEERING / SUSPENSION
5.15
13. With the axle out, remove the retaining ring (I) and
sprocket hub (J) from the axle.
I
J
REAR AXLE INSTALLATION /
ASSEMBL
Y
1. Slide the sprocket hub (A) onto the sprocket side
of the axle. Install the retaining ring (B) onto the
axle and into the groove of the axle. Apply Never
Seize to the splines of the axle.
B
A
Groove
C
8--10 ft.lbs.
(11-- 14 Nm)
2. Slide the axle into the rear axle housing.
3. Install the sprocket (C) onto the sprocket hub (A).
Torque the four sprockets nuts to 29--35 ft.lbs.
(39--47 Nm).
4. Apply grease to the O--ring (D) and install the
O--ring on the sprocket side of the axle. Install the
axle through the housing. Install the O--ring into
the axle housing on the brake side.
D
5. Install the mounting bracket (E) and retaining ring
(F). Be sure to properly align the bracket (E) and
bushing (I) upon installation.
E
F
I
6. Install the axle nut (G) and retaining ring (H).
Thread the axle nut onto the axle until there is
enough room to install the retaining ring into the
groove in the axle.
G
H
Groove
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