Polaris 500 Offroad Vehicle User Manual


 
ENGINE
3.26
CRANKSHAFT NUT REMOVAL
1. Remove the stator--side crankshaft nut using MAG
End Crankshaft Nut Remover/Installer (PN
PA--46076) while using a suitable holding fixture to
keep the crankshaft from turning.
2. To reinstall, use a suitable holding fixture and
MAG End Crankshaft Nut Remover/Installer (PN
PA--46076) to torque the nut to 59-74 Ft Lbs.
(80-100 Nm).
CLUTCH COVER / CLUTCH REMOVAL
AND INSPECTION
1. Remove the 11 screws holding the clutch cover.
NOTE: Oil filter cover has been previously
removed.
2. Remove the gasket. Clean the gasket surfaces
prior to reassembly.
3. Inspect or replace the crankshaft oil seal anytime
the clutch cover is removed for service. Install
with the seal lip pointed in toward the cover.
4. Remove the 6 screws holding the clutch pressure
plate.
CAUTION: Assembly is under spring pressure. Wear
safety glasses during removal.
Note: top clutch plate aligns in basket towers
5. Remove and inspect the clutch pressure plate for
wear, cracks, etc. Check bearing for wear and
smooth rotation. Replace either component if
found to be damaged or worn.
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