Polaris 500 Offroad Vehicle User Manual


 
3
ENGINE
3.1
CHAPTER 3
ENGINE
Torque Specifications 3.2-3.3........................
ES50PL Service Data 3.3-3.4........................
Special Tools 3.5...............................
Torque Patterns 3.5.............................
Piston Identification / Compression Test 3.5........
Cooling System Pressure Test 3.6................
Cooling System Specifications 3.6................
Engine Removal 3.7............................
Engine Installation Notes 3.8.....................
ES50PL Engine Lubrication 3.9..................
ES50PL Crankshaft Inspection 3.9................
ES50PL Oil Pump Priming Procedure 3.10..........
ES50PL Lubrication/Oil Flow 3.10.................
ES50PLEngine Oil Flow Diagram 3.11.............
ES50PL Engine Exploded Views 3.12..............
ES50PL Engine Top End Service 3.13-3.23..............
Camshaft 3.14-3.15.............................
Cylinder Head 3.15-3.20.........................
ES50PL Engine Bottom End Service 3.24-3.36...........
Transmission 3.30-3.31...........................
Crankshaft Runout Inspection 3.32............
Crankcase & Bearings 3.33...................
Water Pump Shaft / Seal Service 3.33-3.35..........
ES50PL Engine Assembly 3.35-3.39....................
Crankcase 3.35.............................
Piston / Cylinder 3.36-3.37........................
Cam Timing 3.38-3.39............................
Cam Timing Diagram 3.40........................
Cylinder Honing 3.41.............................
Valve Seat Service 3.41-3.43..........................
Troubleshooting 3.44.............................
Spark Plug Fouling Checklist 3.45.................
Cooling Troubleshooting Checklist 3.45.............
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