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BRAKES
6.6
lever. NOTE: Do not release lever before bleeder
screw is tight or air may be drawn into caliper.
9. Repeat procedure until clean fluid appears in
bleeder hose and all air has been purged. Add
fluid as necessary to maintain level in reservoir.
CAUTION:
Maintain at least 1/2s (1.27 cm) of brake fluid in the
reservoir to prevent air from entering the master
cylinder.
10. Tighten bleeder screw securely and remove
bleeder hose. Torque bleeder screw to 25 in.lbs.
(3 Nm).
11. Repeat procedure Steps 5-9 for the remaining
caliper(s).
12. Add brake fluid to the proper level.
Master Cylinder Fluid Level:
MAX level inside reservoir
Sight glass must look dark, if sight
glass is clear, fluid level is too low
13. Install diaphragm, cover, and screws. Torque the
screws to 45 in.lbs. (5 Nm).
Reservoir Cover T orque -
45 in. lbs. (5 Nm)
14. Field test machine at low speed before putting
into service. Check for proper braking action and
lever reserve. With lever firmly applied, lever
reserve should be no less than 1/2s (1.3 cm) from
handlebar.
15. Check brake system for fluid leaks and inspect all
hoses and lines for wear or abrasion. Replace
hose if wear or abrasion is found.
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