Polaris 500 Offroad Vehicle User Manual


 
BODY / STEERING / SUSPENSION
5.12
CONCENTRIC SWING ARM REMOVAL
A
A. Chain Slide
B. Mount Bolt
C. Spacer
D. Seal
E. Needle Bearing
F. Thrust Bushing
B
C
D
E
F
G
H
I
J
K
Swing Arm
G
F
G. Washer
H. Nylok Nut
I. Chain Guide
J. Sprocket Guard
K. Swing Arm Bolt & Nut
L. Rear Foot Brake Assy.
L
95 ft.lbs.
(129 Nm)
Removal / Disassembly
1. Safely support the rear of the machine under the
main frame. Remove both rear wheels.
2. Remove drive chain.
3. Remove rear caliper.
Do not allow the caliper to hang by the brake line.
Brake line damage may result.
4. Remove rear wheels and/or hubs.
5. Remove lower shock bolt.
6. Remove the foot brake assembly.
7. Remove the nylok nut (H) and washers (G) from the
mount bolt (B).
8. Remove the mount bolt (B) from the swing arm.
NOTE: Be careful not to damage the seals (D) and
bearings (E) during swingarm removal.
9. Remove swingarm from the frame.
10. If needed, remove the thrust bushing (F) and
swingarm seal (D) from swingarm.
11. If needed, remove the roller bearings from the
swingarm (E).
12. Clean and inspect parts for wear. Replace worn
parts.
Installation
1. Reverse the steps above in the
Removal/Disassembly procedure.
2. Torque the mount bolt (H) to 95 ft.lbs. (129 Nm).
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