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ENG
CHAPTER 5
ENGINE
ENGINE
...........................................................................................................5-1
MUFFLERS AND EXHAUST PIPE ASSEMBLY.......................................5-1
LEADS AND HOSES.................................................................................5-2
ENGINE.....................................................................................................5-4
INSTALLING THE ENGINE.......................................................................5-6
CAMSHAFTS
...................................................................................................5-8
CYLINDER HEAD COVER........................................................................5-8
CAMSHAFTS ............................................................................................5-9
REMOVING THE CAMSHAFTS..............................................................5-11
CHECKING THE CAMSHAFTS ..............................................................5-12
CHECKING THE CAMSHAFT SPROCKETS .........................................5-13
CHECKING THE TIMING CHAIN TENSIONER......................................5-14
INSTALLING THE CAMSHAFTS ............................................................5-14
CYLINDER HEAD
..........................................................................................5-19
REMOVING THE CYLINDER HEAD.......................................................5-20
CHECKING THE CYLINDER HEAD .......................................................5-20
INSTALLING THE CYLINDER HEAD .....................................................5-21
VALVES AND VALVE SPRINGS
..................................................................5-24
REMOVING THE VALVES......................................................................5-25
CHECKING THE VALVES AND VALVE GUIDES ..................................5-26
CHECKING THE VALVE SEATS............................................................5-28
CHECKING THE VALVE SPRINGS........................................................5-30
CHECKING THE VALVE LIFTERS.........................................................5-31
INSTALLING THE VALVES ....................................................................5-32
GENERATOR AND STARTER CLUTCH
......................................................5-34
GENERATOR ROTOR AND STARTER CLUTCH..................................5-34
STATOR ASSEMBLY..............................................................................5-36
REMOVING THE GENERATOR.............................................................5-37
REMOVING THE STARTER CLUTCH ...................................................5-38
CHECKING THE STARTER CLUTCH....................................................5-38
INSTALLING THE STARTER CLUTCH..................................................5-39
INSTALLING THE GENERATOR............................................................5-39
PICKUP COIL ROTOR
..................................................................................5-41
REMOVING THE PICKUP COIL ROTOR...............................................5-43
INSTALLING THE PICKUP COIL ROTOR..............................................5-43