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CHK
ADJ
CHAPTER 3
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION
..............................................................................................3-1
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
....................3-1
SEATS AND FUEL TANK
...............................................................................3-3
SEATS.......................................................................................................3-3
FUEL TANK...............................................................................................3-4
T-BAR........................................................................................................3-5
REMOVING THE FUEL TANK..................................................................3-6
REMOVING THE FUEL PUMP .................................................................3-6
INSTALLING THE FUEL PUMP................................................................3-7
INSTALLING THE FUEL HOSE................................................................3-7
INSTALLING THE T-BAR..........................................................................3-7
AIR FILTER CASE
..........................................................................................3-8
COWLINGS AND COVERS
..........................................................................3-10
COWLINGS.............................................................................................3-10
COVERS .................................................................................................3-14
ENGINE
.........................................................................................................3-15
ADJUSTING THE VALVE CLEARANCE ................................................3-15
SYNCHRONIZING THE THROTTLE BODIES........................................3-21
CHECKING AND ADJUSTING THE EXHAUST GAS AT IDLE ..............3-23
ADJUSTING THE EXHAUST GAS VOLUME .........................................3-25
CHECKING THE EXHAUST GAS AT IDLE ............................................3-27
ADJUSTING THE ENGINE IDLING SPEED...........................................3-28
ADJUSTING THE THROTTLE CABLE FREE PLAY ..............................3-30
CHECKING THE SPARK PLUGS...........................................................3-32
CHECKING THE IGNITION TIMING.......................................................3-33
MEASURING THE COMPRESSION PRESSURE..................................3-35
CHECKING THE ENGINE OIL LEVEL....................................................3-37
CHANGING THE ENGINE OIL ...............................................................3-39
MEASURING THE ENGINE OIL PRESSURE ........................................3-41
ADJUSTING THE CLUTCH LEVER........................................................3-43
CHECKING THE CLUTCH FLUID LEVEL ..............................................3-43
BLEEDING THE HYDRAULIC CLUTCH SYSTEM.................................3-44
CLEANING THE AIR FILTER ELEMENT................................................3-46
CHECKING THE THROTTLE BODY JOINTS ........................................3-47
CHECKING THE FUEL AND VACUUM HOSES ....................................3-48
CHECKING THE CRANKCASE BREATHER HOSE ..............................3-48
CHECKING THE EXHAUST SYSTEM....................................................3-49
CHECKING THE COOLANT LEVEL.......................................................3-50
CHECKING THE COOLING SYSTEM....................................................3-51
CHANGING THE COOLANT...................................................................3-52