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8.19
GENERAL INFORMATION
8
15. Apply a continuous bead of Crankcase Sealant (3-Bond)
(PN 2871557) to the LH gearcase mating surface and install
the cover. Install and tighten the 22 screws in a criss cross
pattern to evenly secure the cover. Torque the screws to 25-
30 ft.lbs. (36-43 Nm).
NOTE:
Case-halve mating may be difficult due to tensioner
installation. Release tension to aid installation.
16. Place a small amount of grease (PN 2871551) into the
pocket before installing the sector gear.
17. Install the shift gear (16T) (G) on the shift drum shaft.
Install the sector gear (F) in the bushing pocket on the left
side. Aligning the timing marks on the gears.
18. Install the O-ring (if not yet done) and lockout disc (H) onto
the shift drum shaft. Be sure to install the lockout disc (H)
and detent star (J) with the raised edge facing outward.
19. Install the detent pawl (I) onto the shift shaft. Install the
detent star (J). Install a new O-ring onto the shift shaft.
Apply a small amount of grease onto the O-rings and end
of the shift drum.
20. Install the compression spring (K).
21. Apply Crankcase Sealant (3-Bond) (PN 2871557) onto the
cover and case mating surfaces.
25-30 ft-lb. (36-43 Nm)
G
H
Timing marks
H