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8.5
GENERAL INFORMATION
8
Transmission Installation
1. Apply Polaris Premium All Season Grease (PN 2871423)
to splines of front output shaft ,install new O–ring in prop
shaft.
2. With the help of an assistant, rotate transmission into place
from the right side of the frame, aligning the forward
transmission bracket into the rear engine mounting holes
while ensuring that the output shaft and propshaft align and
slide together.
3. Loosely install lower transmission mounting fasteners and
forward engine mounting nuts.
4. Install the rear support bracket, middle support bracket and
torsion bar support bracket. Torque all lower bracket bolts
to 40 ft.lbs. (57Nm). Torque all upper rear and middle
support bracket bolts (circled) to 17 ft.lbs. (24 Nm).
5. Install the upper control arms. Refer to Chapter 5 for
procedures and torque specifications.
6. Reconnect the torsion bar to both lower control arms.
Torque to 17 ft.lbs. (24 Nm).
7. Install both upper shock absorber mounts and torque to 30
ft.lbs. (43 Nm).
8. Apply anti-seize to splines of rear drive shafts and insert
drive shafts into carriers and transmission. Install rear
carriers and hubs.
Torque lower carrier bolts to 50 ft.lbs. (71 Nm). Torque all
other control arm bolts and remaining carrier bolts to 35
ft.lbs. (50 Nm).
9. Install the rear hubs, rear brake disc and brake caliper. Refer
to Chapters 5 and 9 for procedures and torque
specifications.
10. Install PVT system. Refer to Chapter 6 PVT section for
procedures and torque specifications.
Apply anti-seize to splines