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CHAPTER 3.
PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
...........................................................................................3-1
PERIODIC MAINTENANCE/LUBRICATION
................................................3-1
FENDER AND FUEL TANK
...........................................................................3-3
FRONT FENDER ....................................................................................3-3
REAR FENDER ......................................................................................3-5
FUEL TANK ...........................................................................................3-7
ENGINE
.......................................................................................................3-10
VALVE CLEARANCE ADJUSTMENT .................................................3-10
TIMING CHAIN TENSIONER ADJUSTMENT ...................................3-12
IDLE SPEED ADJUSTMENT ..............................................................3-13
THROTTLE CABLE FREE PLAY ADJUSTMENT ................................3-14
SPEED LIMITER ADJUSTMENT ........................................................3-15
SPARK PLUG INSPECTION ...............................................................3-15
IGNITION TIMING CHECK .................................................................3-17
COMPRESSION PRESSURE MEASUREMENT .................................3-18
ENGINE OIL LEVEL INSPECTION ......................................................3-19
ENGINE OIL REPLACEMENT .............................................................3-20
CLUTCH ADJUSTMENT ....................................................................3-23
AIR FILTER CLEANING .......................................................................3-23
CHASSIS
.....................................................................................................3-26
FRONT AND REAR BRAKE LINING INSPECTION ............................3-26
FRONT BRAKE ADJUSTMENT ..........................................................3-26
REAR BRAKE LEVER AND PEDAL ADJUSTMENT ..........................3-27
DRIVE SELECT LEVER POSITION ADJUSTMENT ...........................3-29
FINAL DRIVE GEAR OIL LEVEL INSPECTION ...................................3-29
FINAL DRIVE GEAR OIL REPLACEMENT ..........................................3-30
DRIVE SHAFT DUST BOOT INSPECTION .........................................3-31
STEERING SYSTEM INSPECTION ....................................................3-31
TOE-IN ADJUSTMENT .......................................................................3-32
FRONT AND REAR SHOCK ABSORBERS INSPECTION ..................3-34
REAR SHOCK ABSORBER ADJUSTMENT .......................................3-34
TIRE INSPECTION ..............................................................................3-35
WHEEL INSPECTION ..........................................................................3-37
1
SPEC
2
3
ENG
4
CARB
5
DRIVE
6
CHAS
7
ELEC
8
9
GEN
INFO
INSP
ADJ
–+
TRBL
SHTG