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TIMING CHAIN ...................................................................................4-30
CAM SPROCKET AND CAM DRIVE SPROCKET ...............................4-31
TIMING CHAIN GUIDE .......................................................................4-31
TIMING CHAIN TENSIONER ..............................................................4-31
TAPPET COVER AND CAM SPROCKET COVER ...............................4-32
CYLINDER AND PISTON ....................................................................4-32
PISTON RING AND PISTON PIN .......................................................4-33
CRANKSHAFT .....................................................................................4-36
BALANCER DRIVE GEAR AND DRIVEN GEARS ..............................4-37
PRIMARY GEARS AND STARTER .....................................................4-37
PRIMARY CLUTCH .............................................................................4-38
SECONDARY CLUTCH .......................................................................4-38
OIL PUMP ............................................................................................4-40
TRANSMISSION AND SHIFTER ........................................................4-41
MIDDLE GEAR ....................................................................................4-43
BEARINGS AND OIL SEALS ..............................................................4-43
CIRCLIPS AND WASHERS .................................................................4-43
CRANKCASE .......................................................................................4-43
RECOIL STARTER ...............................................................................4-44
ENGINE ASSEMBLY AND ADJUSTMENT
...............................................4-45
RECOIL STARTER ...............................................................................4-45
CRANKSHAFT/BALANCER ................................................................4-47
TRANSMISSION .................................................................................4-48
SHIFTER ..............................................................................................4-49
CRANKSHAFT, TRANSMISSION AND BALANCER SHAFT ............4-50
CRANKCASE (LEFT) ...........................................................................4-51
BALANCER DRIVEN AND DRIVE GEARS .........................................4-51
SHIFT SHAFT/OIL PUMP ....................................................................4-53
SHIFTER AND OIL PUMP ...................................................................4-54
CLUTCH ...............................................................................................4-56
PRIMARY AND SECONDARY CLUTCHES ........................................4-57
MIDDLE DRIVEN PINION GEAR ........................................................4-61
STARTER PULLEY (EXCEPT FOR USA)/CDI MAGNETO .................4-62
STARTER PULLEY (EXCEPT FOR USA) AND CDI MAGNETO ........4-63
CYLINDER AND CYLINDER HEAD ASSEMBLY ................................4-65
PISTON, CAMSHAFT AND TIMING CHAIN ......................................4-66
CYLINDER HEAD ASSEMBLY, CYLINDER AND PISTON ................4-67
REMOUNTING ENGINE .....................................................................4-72
1
SPEC
2
3
ENG
4
CARB
5
DRIVE
6
CHAS
7
ELEC
8
9
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INFO
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