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CONTENTS
GENERAL INFORMATION
.............................................................................. 1
MACHINE IDENTIFICATION ................................................................... 1
VEHICLE IDENTIFICATION NUMBER ............................................ 1
MODEL LABEL ................................................................................ 1
SPECIFICATIONS
............................................................................................ 2
GENERAL SPECIFICATIONS ................................................................. 2
MAINTENANCE SPECIFICATIONS ........................................................ 3
ENGINE ........................................................................................... 3
CHASSIS ......................................................................................... 4
ELECTRICAL ................................................................................... 6
CABLE ROUTING .................................................................................... 7
PERIODIC INSPECTIONS AND ADJUSTMENTS
........................................ 14
INTRODUCTION .................................................................................... 14
PERIODIC MAINTENANCE/LUBRICATION ........................................ 14
ENGINE ................................................................................................. 16
SPARK ARRESTER CLEANING ................................................... 16
CHASSIS ............................................................................................... 17
FRONT BRAKE FLUID LEVEL INSPECTION ............................... 17
FRONT BRAKE PAD INSPECTION .............................................. 17
BRAKE HOSE INSPECTION ......................................................... 18
AIR BLEEDING (HYDRAULIC BRAKE SYSTEM) ......................... 18
CHASSIS
........................................................................................................ 20
FRONT WHEEL ..................................................................................... 20
REMOVAL ...................................................................................... 21
INSPECTION ................................................................................. 22
FRONT BRAKE ...................................................................................... 23
BRAKE PAD REPLACEMENT ....................................................... 24
CALIPER DISASSEMBLY ............................................................. 26
MASTER CYLINDER DISASSEMBLY ........................................... 27
INSPECTION AND REPAIR .......................................................... 28
CALIPER ASSEMBLY ................................................................... 31
MASTER CYLINDER ASSEMBLY ................................................. 34
REAR WHEELS/REAR BRAKE AND REAR AXLE ............................... 37
FRONT SHOCK ABSORBER AND FRONT ARM ................................. 38
REAR SHOCK ABSORBER AND SWINGARM ..................................... 39