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11.16
Section 11
Reassembly
Figure 11-56. Installing Breather Reed Assembly.
4. Insert the breather filter into position in the
crankcase. Make sure no filter strands are on the
sealing surface. See Figure 11-57.
5. Install the new breather gasket.
Figure 11-54. Connecting Kill Leads on Standard
Ignition Modules.
Figure 11-55. Connect Leads on SMART-SPARK
™
Ignition Modules.
Install Breather Cover and Inner Baffles
RTV sealant was used on early models between the
breather cover and the crankcase. A gasket with
imprinted sealant beads is now used and
recommended. Install as follows:
1. Be sure the sealing surfaces of the crankcase
and breather cover are clean of old gasket
material or RTV sealant. Do not scrape the
surfaces as this could result in leakage.
2. Check to make sure there are no nicks or burrs
on sealing surfaces.
3. Install the hex. flange screw, breather reed
retainer and breather reed onto the crankcase as
shown in Figure 11-56.
Figure 11-57. Installing New Breather Filter.
6. Carefully position the breather cover on the
crankcase. Install first two hex. flange screws at
positions shown in Figure 11-58 and finger tighten
at this time.