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8.36
Section 8
Electrical System and Components
Figure 8-66. Installing Brush Holder Assembly
using Tool with Extension.
11. Install the end cap onto the armature and frame,
aligning the thin raised rib in the end cap with the
corresponding slot in the grommet of the positive
(+) brush lead.
12. Install the two thru bolts, and the two brush holder
mounting screws. Torque the thru bolts to
5.6-9.0 N·m (49-79 in. lb.). Torque the brush
holder mounting screws to 2.5-3.3 N·m
(22-29 in. lb.). See Figures 8-67 and 8-68.
Figure 8-67. Torquing Thru Bolts.
Figure 8-68. Torquing Brush Holder Screws.
13. Hook the plunger behind the upper end of the
drive lever, and install the spring into the solenoid.
Insert the three mounting screws through the
holes in the drive end cap. Use these to hold the
solenoid gasket in position, then mount the
solenoid. Torque the screws to 4.0-6.0 N·m
(35-53 in. lb.).
14. Connect the positive (+) brush lead/bracket to the
solenoid and secure with the hex. nut. Torque the
nut to 8-11 N·m (71-97 in. lb.). Do not
overtighten. See Figure 8-69.
Figure 8-69. Positive (+) Brush Lead Connection.