Polaris 9919820 Offroad Vehicle User Manual


 
ENGINE
3.1
Engine Exploded Views 3.2--3.7......................
Exhaust System View / Notes 3.8.................
Special Tools 3.9...............................
Piston Identification 3.9..........................
Torque Specifications 3.10........................
Engine Fastener Torque Patterns 3.11.............
Engine Service Data 3.12--3.14.........................
Cooling System Specifications 3.15................
Cooling System Test 3.15.........................
Engine Removal/Installation 3.16--3.17..................
Engine Installation Notes 3.17--3.18.....................
Cylinder Honing 3.19............................
Oil Flow 3.20....................................
Rocker Arm/Pushrod Inspection 3.21...............
Cylinder Head Disassembly/Inspection 3.21--3.23.........
Valve Inspection 3.24............................
Combustion Chamber 3.25.......................
Valve Seat Reconditioning 3.25--3.27....................
Cylinder Head Assembly. 3.27.....................
Valve Sealing Test 3.28...........................
Valve Train Exploded View. 3.28...................
Engine Head Reassembly 3.29--3.30....................
Cylinder Removal 3.31...........................
Valve Lifter Removal/Inspection 3.31...............
Piston Removal 3.31--3.32.............................
Cylinder Inspection 3.32--3.33..........................
Piston/Rod/Ring Service 3.33--3.35.....................
Starter Bendix Removal/Inspection 3.36............
Flywheel/Stator Removal/Inspection 3.37...........
Flywheel/Stator Installation 3.37--3.38...................
Engine Crankcase Disassembly/Inspection 3.38--3.46.....
Camshaft Inspection 3.47.........................
Engine Crankcase Assembly 3.47--3.58.................
Troubleshooting 3.59--3.60.............................
4--Stroke Coolant System Bleeding Procedure 3.61..