Polaris 9919820 Offroad Vehicle User Manual


 
ENGINE
3.54
PA--44995
O
N
NOTE: To remove the water pump seal, the
gear/stator housing must be removed. The water
pump seal cannot be removed or installed with the
gear/stator housing attached to the engine. Shaft
damage will occur.
NOTE: Install the waterpump seal (N) with the seal
lip facing out (towards the crankcase). Use of a
hydraulic press is recommended for this procedure.
29. Install a new crankshaft seal (P) into the
gear/stator housing cover (O). Use the Universal
Driver Handle (PU--45543) and the Main Seal
Installer (PU--45483) to seat the crankshaft seal
into place.
PU--45483
P
O
PU--45543
NOTE: Install the crankshaft seal (P) with the seal lip
facing out (towards the crankcase).
Seal lip goes towards the crankcase.
P
30. Once the crankshaft sealis installed into the gear/
stator housing cover, set the direction of the paper
lip by sliding the Main Crankshaft Seal Saver
(PA--45658) into the crankshaft seal from the
rubber lipped side to the paper lip side.(Back to
Front) Remove the tool.
PA--45658
Important: Set
the direction of
the paper seal lip
31. Carefully install the tapered end of the
Crankshaft Seal Protection Tool (PA--45658)
through the paper side of the crankshaft seal.
(Back to Front) Leave the seal protector installed
in the crankshaft seal. Check the crankshaft seal
lips to verify they have not been rolled or
damaged.