Polaris 9919820 Offroad Vehicle User Manual


 
MAINTENANCE
2.16
A cylinder leakdown test is the best indication of
engine condition. Follow manufacturer’s instructions
to perform a cylinder leakage test. (Never use high
pressure leakage testers, as crankshaft seals may
dislodge and leak).
Cylinder Leakdown
Service Limit 15 %
(Inspect for cause if leakage exceeds 15%)
Cylinder Compression
Standard: 150-200 PSI
ENGINE MOUNTS
Inspect rubber engine mounts (A) for cracks or
damage. (Ill.3)
Check engine fasteners and ensure they are tight.
Ill. 3
A
A
A
BATTERY MAINTENANCE
WARNING
Battery electrolyte is poisonous. It contains
sulfuric acid. Serious burns can result from
contact with skin, eyes or clothing. Anti-
dote:
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes, etc. away. Venti-
late when charging or using in an enclosed
space. Always shield eyes when working
near batteries. KEEPOUT OF REACH OF
CHILDREN.
NOTE: New Batteries:
Batteries must be fully
charged before use or battery life will be reduced
by 10-30% of full potential. Charge battery for3--5
hours at a current equivalent of 1/10 of the
battery’srated amp/hourcapacity. Do not use the
alternator to charge a new battery. (Refer to battery
video PN 9917987)
The battery is located under the seat.
Inspect the battery fluid level. When the electrolyte
nears the lower level, remove the battery and add
distilled water only to the upper level line. (Ill.1)
Maintain
between upper
and lower level
marks
Ill. 1